Intelligent Manufacturing

The core requirements of smart manufacturing sites arefast cycle times, frequent changeovers and networked data. On automotive parts, 3C electronics, lithium battery and photovoltaic production lines, there are large numbers of proximity switches, photoelectric switches, encoders and temperature measuring points, and space inside electrical cabinets is tight; at the same time, equipment brands are mixed, with Profinet, EtherNet/IP, Modbus and hard wiring coexisting, and commissioning cycles are heavily consumed by signal interfacing.

Common challenges:Cabinet space is insufficient for conventional relay solutions, and dense wiring increases the difficulty of fault tracing; voltage dips and switching surges affect the service life of sensors and controllers; equipment status data is scattered across subsystems, and OEE analysis and predictive maintenance require a unified data outlet; signal points are frequently added or removed during line modifications, placing high demands on wiring flexibility.

Our solution:Switch amplifiers use a high-density mounting design, with a single module replacing multiple relays and greatly reducing cabinet space; signal isolators eliminate common-ground interference between multiple systems; HART interfaces and H-system remote I/O support smart instruments and distributed acquisition, enabling flexible wiring and easy future expansion; surge protective devices improve the line's immunity to disturbances; temperature measuring points cover welding fixtures, robot joints and new-energy battery process stages.

The value to the customer is direct:a tidier cabinet, faster commissioning, signal points that can be added or removed at any time, and a unified outlet for equipment data, laying the foundation for MES cloud integration and OEE analysis.

• Centralised signal conversion for proximity switches and photoelectric switches on production lines
• Temperature monitoring of welding fixtures, robot joints and motors
• AGV charging areas, conveyor line limit and safety interlock circuits
• Energy management signal acquisition for water, electricity, gas and heat metering